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Full Turn-key Packaging Line for Crisp Bags

Tekpak offers a full packaging line designed specifically for crisp bags, providing a complete turn-key solution that covers every step of the packaging process. This system includes case erecting, product transport, case loading, and case closing, ensuring efficient and reliable handling of flexible products like crisp bags.

The packaging line is built for high-speed, high-throughput environments, with precise handling of each bag to ensure product integrity and minimize damage during the packing process. Tekpak’s modular design allows for seamless integration with OEM equipment for labelling, printing, and serialization, offering full traceability and control throughout the line.

With quick format changeovers and minimal maintenance requirements, this solution maximizes uptime and efficiency on the production floor. The system is constructed from durable, hygienic stainless steel, ensuring a long-lasting, easy-to-clean machine for continuous operation.

This turn-key packaging line is ideal for crisp manufacturers seeking to enhance their production efficiency, ensuring precision, speed, and reliability in every step of the packaging process.

Tekpak offers a full packaging line designed for luxury chocolates, pralines, and confections, addressing key challenges in premium manufacturing. This advanced system features pick-and-place technology with servo-controlled Delta robots and artificial vision technology, ensuring accuracy, flexibility, and product integrity.

The system handles product loading, carton/case erecting, case closing, and palletizing with the precision of hand-packing, but with the efficiency of automation. Vacuum and mechanical grippers enable delicate handling of chocolates, including those with intricate toppings. It accommodates various tray sizes and packaging formats, making it versatile for both small gift boxes and large assortments.

Vision-guided robots perform 100% visual inspection, ensuring only high-quality chocolates are packed. Tekpak can also integrate OEM labellers, printers, and serialization systems for traceability and control throughout the process.

Changeovers take as little as 5 minutes, with options for fully automatic size changes, maximizing uptime. The system operates at speeds of up to 2,000 pieces per minute and features durable, hygienic stainless steel frames with intuitive HMI software for ease of use.

Tekpak’s packaging line is ideal for luxury chocolate manufacturers seeking efficiency, consistency, and high-quality output.

Full Packaging Line for SRP Loading of Thermoformed Trays

Tekpak designs and manufactures full packaging lines for SRP (Shelf-Ready Packaging) loading of thermoformed trays, handling products both with and without cardboard trays. These systems are optimized for efficient loading from a collator into SRP, offering variable loading and case-closing orientations to accommodate different packaging needs.

Tekpak’s customizable solutions ensure smooth product handling, high throughput, and flexibility in loading and sealing configurations. Additionally, the systems can be integrated with OEM equipment such as labellers, printers, and serialization and aggregation systems, providing a complete turn-key packaging solution. These lines are ideal for the food industry, offering precision and adaptability in shelf-ready packaging.

Full Packaging Line with Lock-Type Shelf Ready Cases

Tekpak designs and manufactures full packaging lines for lock-type shelf-ready cases, providing a complete solution that includes case erecting, case loading, and case closing. These systems are customized to ensure efficient and reliable handling of products, making them ideal for high-throughput environments in the food industry. Tekpak’s packaging lines for shelf-ready cases offer precise and automated solutions to streamline the packing process. In addition to handling, the lines can integrate OEM equipment such as labellers, printers, serialization, and aggregation systems, delivering a comprehensive turn-key supply solution. These packaging systems ensure speed, accuracy, and efficiency, making them perfect for automated production environments where reliable shelf-ready case packaging is critical.

Tekpak designs and manufactures full packaging lines for case packing with palletizing of flexible products in chilled packing environments. These systems handle the entire process, including product handling and loading, carton/case erecting, case closing, and palletizing, ensuring smooth and efficient operation in cold storage conditions. Tekpak’s solutions are specifically built to maintain high throughput and precise handling of flexible products, even in chilled environments. The lines can also integrate OEM equipment for labelling, printing, serialization, and aggregation, providing a complete turn-key supply solution. This makes Tekpak’s packaging systems ideal for automated food industry applications where reliability, speed, and precision are essential.

Full Packaging Line for Large Flexible Weighted Medical Products
Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like large flexible cubes. These systems provide a complete solution, covering every stage of the packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s packaging lines feature the Deep ‘Z’ Case Packer, ensuring efficient heavy product loading into deep cases and smooth handling of bulkier products while maintaining high throughput. Additionally, Tekpak integrates OEM equipment, such as labellers, printers, and serialization and aggregation systems, offering a comprehensive turn-key supply solution for the food industry. These lines are ideal for automated production environments that demand precision, speed, and reliability.
Full Packaging Line for Stand-Up Pouches & Block Bottom Bags

Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like stand-up pouches and block bottom bags. These comprehensive systems cover the entire packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s solutions also include heavy product loading into deep cases, ensuring efficient handling of bulkier products while maintaining high throughput. In addition, Tekpak can integrate OEM equipment such as labellers, printers, and serialization and aggregation systems, offering a complete turn-key supply solution for food industry packaging needs. This makes Tekpak’s packaging lines ideal for automated production environments where precision, speed, and reliability are critical.

The 3-Axis Robotic Pick & Place Cell is a versatile system designed to handle a broad range of food products with precision and speed. It is ideal for loading and stacking individual items into trays, cases, cartons, or directly into a thermoformer or flow wrapper infeed, making it suitable for a variety of food packaging applications.

The system can pick products from a controlled pick position, where items are pre-prepared, or from a random pick position using advanced vision technology to detect and locate products with minimal preparation. This flexibility allows for seamless handling of irregularly shaped products and ensures that product integrity is maintained throughout the process.

Built for food production environments, the system is perfect for high-throughput operations and is particularly effective in areas where space is limited. Its modular design ensures smooth integration into existing packaging lines, offering quick format changeovers and consistent performance for a wide variety of products such as biscuits, bakery items, flexible pouches, and flow packs.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

TP2 Series Robotic 6-Axis Palletiser

The Twin Station Palletiser can greatly improve the efficiency and consistency of pallet builds while reducing material usage and human on-site repetitive strain injuries. Ideal for applications with a high case throughput or multiple formats where continuous operation is required.

The palletiser is capable of receiving cases from multiple infeeds in various sizes while creating different pallet build configurations simultaneously. With the added functionality to program various pallet build arrangements in both EU and UK standard pallets, this system is suitable for any high-volume packaging line.