Packaging Type: Doypacks

Lock type shelf ready packaging line automation system

Tekpak designs and manufactures full packaging lines for lock-type shelf-ready cases, providing a complete solution that includes case erecting, case loading, and case closing. These systems are customized to ensure efficient and reliable handling of products, making them ideal for high-throughput environments in the food industry. Tekpak’s packaging lines for shelf-ready cases offer precise and automated solutions to streamline the packing process. In addition to handling, the lines can integrate OEM equipment such as labellers, printers, serialization, and aggregation systems, delivering a comprehensive turn-key supply solution. These packaging systems ensure speed, accuracy, and efficiency, making them perfect for automated production environments where reliable shelf-ready case packaging is critical.

Tekpak designs and manufactures full packaging lines for case packing with palletizing of flexible products in chilled packing environments. These systems handle the entire process, including product handling and loading, carton/case erecting, case closing, and palletizing, ensuring smooth and efficient operation in cold storage conditions. Tekpak’s solutions are specifically built to maintain high throughput and precise handling of flexible products, even in chilled environments. The lines can also integrate OEM equipment for labelling, printing, serialization, and aggregation, providing a complete turn-key supply solution. This makes Tekpak’s packaging systems ideal for automated food industry applications where reliability, speed, and precision are essential.

Full Packaging Line for Stand-Up Pouches & Block Bottom Bags

Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like stand-up pouches and block bottom bags. These comprehensive systems cover the entire packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s solutions also include heavy product loading into deep cases, ensuring efficient handling of bulkier products while maintaining high throughput. In addition, Tekpak can integrate OEM equipment such as labellers, printers, and serialization and aggregation systems, offering a complete turn-key supply solution for food industry packaging needs. This makes Tekpak’s packaging lines ideal for automated production environments where precision, speed, and reliability are critical.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

Wraparound case packer Tekpak

The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.

The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.

The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.

Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.

Vertical cartoning Modular

The Top Load Cartoner is designed to efficiently receive and collate a wide variety of food products, including flow packs, bottles, sachets, carton-board sleeves, and other difficult-to-handle items, before loading them into automatically erected cartons. This system offers flexibility by integrating stations for leaflet or insert placement, allowing for seamless insertion of IFUs or promotional material before the carton is securely closed using either fold & tuck or hot melt glue.

Once the cartons are closed, they are automatically directed to an outfeed conveyor for downstream case packing and palletising, ensuring a smooth and continuous flow through the packaging process. Built to support multiple flat blank carton formats, the machine offers exceptional versatility for various packaging needs, whether handling large or small products.

Designed for high-speed food production lines, the Top Load Cartoner operates with minimal operator intervention, making it ideal for facilities seeking to maximize throughput while maintaining efficiency. Its robust construction and automation capabilities ensure it meets the demands of continuous operation, providing a reliable solution for diverse food packaging applications.

Vertical cartoning Modular

The Top Load Cartoner is expertly designed to receive and collate a range of pharmaceutical products, including flow packs, vials, ampoules, bottles, sachets, carton-board sleeves, and diagnostic kits, loading them into automatically erected cartons. The system can integrate stations for IFU (Instructions for Use) or leaflet insertion before the carton is securely closed using fold & tuck or hot melt glue.

Once sealed, the cartons are transferred to an outfeed conveyor for downstream case packing and palletising, ensuring efficient, continuous flow through the packaging line. The machine is designed to handle multiple flat blank carton formats, offering flexibility across various pharmaceutical packaging needs. Ideal for high-speed pharmaceutical production environments, the system is built for continuous operation with minimal operator intervention. It meets the stringent requirements of GMP-compliant facilities and ensures 21 CFR Part 11 compliance, delivering secure, traceable, and efficient packaging processes.

Product Stacking to Multi-Pack Flow Wrapper Infeed Conveyor

The Robotic Pick and Place System is designed for handling fixed-size, primary wrapped pillow bags and stacking them into the infeed conveyor of a multipack flow wrapper. The system seamlessly receives bags from a primary bagger, with the bags delivered narrow edge leading, fin-side up, and oriented within +/- 10 degrees. This system efficiently manages four formats for loading into multipacks, offering flexibility for high-volume food packaging operations.

The system is capable of handling gaps in product flow and accommodating speed surges of up to +20%, ensuring consistent throughput even during fluctuating production speeds. The process includes a 3-Axis Delta Robot with a multi-pick vacuum gripper that provides precise handling and stacking of the pillow bags.

The system features include Receiving and Transport Conveyors, Pace & Launch Conveyors, and a Fixed-Pocket Servo Collator to ensure precise and reliable product handling. Designed with 304L stainless steel construction, the system is built for hygienic food applications, featuring a polished, fabricated finish and hygienic levelling feet for easy cleaning.

Equipped with fail-safe sensors and a safety control system, this system is optimized for food production environments, meeting GMP design standards and ensuring safety and product integrity throughout the process.

Wraparound case packer Tekpak

Wrap Around Case Packers are capable of handling a wide range of primary products for secondary packaging in trays, two-piece trays with lids or wrap around shelf ready cases. Designed to maximize space, improve the efficiency of the packaging line and increase throughput.

The wrap around case packer performs the functions of case erecting, loading and closing all within one compact machine footprint. This system can reduce the overall costs of a packaging line by minimizing floor space while decreasing the packaging material used.