Packaging Type: Large flexible pouches

Tekpak Wrap Around Case Packer for Liquid Filled Pouches_001
Tekpak Automation Wexford

Tekpak’s Wrap Around Case Packer for Flexible Pouches provides a compact, high-efficiency solution for packaging flexible pouches across various industries such as food and personal care. The system handles the challenges of varying pouch sizes and materials, ensuring precise product positioning, space efficiency, and high-speed operation.

This all-in-one system integrates case erecting, loading, and closing, optimizing floor space and production efficiency. Using a 2-axis Delta Robot and servo-controlled pocket collator, the system places pouches precisely while applying controlled pressure to protect product integrity. It’s compatible with various packaging formats, including trays, two-piece trays with lids, and wrap around shelf-ready cases.

The hot-melt glue application ensures secure seals, while the HMI interface simplifies format selection. With fast and easy mechanical size changes, Tekpak’s system is designed for high throughput, reducing floor space usage, minimizing packaging materials, and boosting productivity. This solution is ideal for manufacturers seeking to improve efficiency and reduce costs while maintaining the integrity of flexible pouches.

Packaging line for loading pouches into tubes automation system

Tekpak offers a full packaging line specifically designed for loading pouches into tubes, providing a comprehensive turn-key solution for efficient and precise product handling. This system includes a tray depalletizer, an optional manual or automatic tube loader, a batch data print station, and a metal detector with an integrated reject device to ensure product safety and compliance with quality standards.

The packaging line also features a tamper-evident labeller, ensuring product security and traceability. A spiral rotation system with lid and base inversion and air flush capabilities is integrated to optimize the packaging process, ensuring that the tubes are perfectly sealed and meet strict hygiene requirements.

With its modular design, the system supports quick format changeovers, enhancing flexibility and minimizing downtime. Tekpak’s solution is constructed from durable, hygienic materials, making it easy to clean and maintain, ensuring long-lasting operation in high-throughput environments. Additionally, the line can be integrated with OEM equipment such as labellers and printers for complete traceability and control.

This turn-key packaging line is ideal for manufacturers seeking an efficient, high-speed solution to load pouches into tubes, ensuring product safety, reliability, and flexibility throughout the process.

Crisp bag packaging line automated case packing system

Tekpak offers a full packaging line designed specifically for crisp bags, providing a complete turn-key solution that covers every step of the packaging process. This system includes case erecting, product transport, case loading, and case closing, ensuring efficient and reliable handling of flexible products like crisp bags.

The packaging line is built for high-speed, high-throughput environments, with precise handling of each bag to ensure product integrity and minimize damage during the packing process. Tekpak’s modular design allows for seamless integration with OEM equipment for labelling, printing, and serialization, offering full traceability and control throughout the line.

With quick format changeovers and minimal maintenance requirements, this solution maximizes uptime and efficiency on the production floor. The system is constructed from durable, hygienic stainless steel, ensuring a long-lasting, easy-to-clean machine for continuous operation.

This turn-key crisp bag packaging line is ideal for crisp manufacturers seeking to enhance their production efficiency, ensuring precision, speed, and reliability in every step of the packaging process.

Lock type shelf ready packaging line automation system

Tekpak designs and manufactures full packaging lines for lock-type shelf-ready cases, providing a complete solution that includes case erecting, case loading, and case closing. These systems are customized to ensure efficient and reliable handling of products, making them ideal for high-throughput environments in the food industry. Tekpak’s packaging lines for shelf-ready cases offer precise and automated solutions to streamline the packing process. In addition to handling, the lines can integrate OEM equipment such as labellers, printers, serialization, and aggregation systems, delivering a comprehensive turn-key supply solution. These packaging systems ensure speed, accuracy, and efficiency, making them perfect for automated production environments where reliable shelf-ready case packaging is critical.

Tekpak designs and manufactures full packaging lines for case packing with palletizing of flexible products in chilled packing environments. These systems handle the entire process, including product handling and loading, carton/case erecting, case closing, and palletizing, ensuring smooth and efficient operation in cold storage conditions. Tekpak’s solutions are specifically built to maintain high throughput and precise handling of flexible products, even in chilled environments. The lines can also integrate OEM equipment for labelling, printing, serialization, and aggregation, providing a complete turn-key supply solution. This makes Tekpak’s packaging systems ideal for automated food industry applications where reliability, speed, and precision are essential.

Full Packaging Line for Large Flexible Weighted Medical Products
Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like large flexible cubes. These systems provide a complete solution, covering every stage of the packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s packaging lines feature the Deep ‘Z’ Case Packer, ensuring efficient heavy product loading into deep cases and smooth handling of bulkier products while maintaining high throughput. Additionally, Tekpak integrates OEM equipment, such as labellers, printers, and serialization and aggregation systems, offering a comprehensive turn-key supply solution for the food industry. These lines are ideal for automated production environments that demand precision, speed, and reliability.
Full Packaging Line for Stand-Up Pouches & Block Bottom Bags

Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like stand-up pouches and block bottom bags. These comprehensive systems cover the entire packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s solutions also include heavy product loading into deep cases, ensuring efficient handling of bulkier products while maintaining high throughput. In addition, Tekpak can integrate OEM equipment such as labellers, printers, and serialization and aggregation systems, offering a complete turn-key supply solution for food industry packaging needs. This makes Tekpak’s packaging lines ideal for automated production environments where precision, speed, and reliability are critical.

TD3-R pharma multi cell robot machine

The 3-Axis Robotic Pick & Place Cell is a versatile system designed to handle a broad range of food products with precision and speed. It is ideal for loading and stacking individual items into trays, cases, cartons, or directly into a thermoformer or flow wrapper infeed, making it suitable for a variety of food packaging applications.

The system can pick products from a controlled pick position, where items are pre-prepared, or from a random pick position using advanced vision technology to detect and locate products with minimal preparation. This flexibility allows for seamless handling of irregularly shaped products and ensures that product integrity is maintained throughout the process.

Built for food production environments, the system is perfect for high-throughput operations and is particularly effective in areas where space is limited. Its modular design ensures smooth integration into existing packaging lines, offering quick format changeovers and consistent performance for a wide variety of products such as biscuits, bakery items, flexible pouches, and flow packs.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

Wraparound case packer Tekpak

The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.

The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.