Packaging Type: Spout Pouches

Tekpak Wrap Around Case Packer for Liquid Filled Pouches_001
Tekpak Automation Wexford

Tekpak’s Wrap Around Case Packer for Flexible Pouches provides a compact, high-efficiency solution for packaging flexible pouches across various industries such as food and personal care. The system handles the challenges of varying pouch sizes and materials, ensuring precise product positioning, space efficiency, and high-speed operation.

This all-in-one system integrates case erecting, loading, and closing, optimizing floor space and production efficiency. Using a 2-axis Delta Robot and servo-controlled pocket collator, the system places pouches precisely while applying controlled pressure to protect product integrity. It’s compatible with various packaging formats, including trays, two-piece trays with lids, and wrap around shelf-ready cases.

The hot-melt glue application ensures secure seals, while the HMI interface simplifies format selection. With fast and easy mechanical size changes, Tekpak’s system is designed for high throughput, reducing floor space usage, minimizing packaging materials, and boosting productivity. This solution is ideal for manufacturers seeking to improve efficiency and reduce costs while maintaining the integrity of flexible pouches.

Full Packaging Line for loading Pouches into Tubes

Tekpak offers a full packaging line specifically designed for loading pouches into tubes, providing a comprehensive turn-key solution for efficient and precise product handling. This system includes a tray depalletizer, an optional manual or automatic tube loader, a batch data print station, and a metal detector with an integrated reject device to ensure product safety and compliance with quality standards.

The packaging line also features a tamper-evident labeller, ensuring product security and traceability. A spiral rotation system with lid and base inversion and air flush capabilities is integrated to optimize the packaging process, ensuring that the tubes are perfectly sealed and meet strict hygiene requirements.

With its modular design, the system supports quick format changeovers, enhancing flexibility and minimizing downtime. Tekpak’s solution is constructed from durable, hygienic materials, making it easy to clean and maintain, ensuring long-lasting operation in high-throughput environments. Additionally, the line can be integrated with OEM equipment such as labellers and printers for complete traceability and control.

This turn-key packaging line is ideal for manufacturers seeking an efficient, high-speed solution to load pouches into tubes, ensuring product safety, reliability, and flexibility throughout the process.

Full Packaging Line with Lock-Type Shelf Ready Cases

Tekpak designs and manufactures full packaging lines for lock-type shelf-ready cases, providing a complete solution that includes case erecting, case loading, and case closing. These systems are customized to ensure efficient and reliable handling of products, making them ideal for high-throughput environments in the food industry. Tekpak’s packaging lines for shelf-ready cases offer precise and automated solutions to streamline the packing process. In addition to handling, the lines can integrate OEM equipment such as labellers, printers, serialization, and aggregation systems, delivering a comprehensive turn-key supply solution. These packaging systems ensure speed, accuracy, and efficiency, making them perfect for automated production environments where reliable shelf-ready case packaging is critical.

Tekpak designs and manufactures full packaging lines for case packing with palletizing of flexible products in chilled packing environments. These systems handle the entire process, including product handling and loading, carton/case erecting, case closing, and palletizing, ensuring smooth and efficient operation in cold storage conditions. Tekpak’s solutions are specifically built to maintain high throughput and precise handling of flexible products, even in chilled environments. The lines can also integrate OEM equipment for labelling, printing, serialization, and aggregation, providing a complete turn-key supply solution. This makes Tekpak’s packaging systems ideal for automated food industry applications where reliability, speed, and precision are essential.

Full Packaging Line for Stand-Up Pouches & Block Bottom Bags

Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like stand-up pouches and block bottom bags. These comprehensive systems cover the entire packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing. Tekpak’s solutions also include heavy product loading into deep cases, ensuring efficient handling of bulkier products while maintaining high throughput. In addition, Tekpak can integrate OEM equipment such as labellers, printers, and serialization and aggregation systems, offering a complete turn-key supply solution for food industry packaging needs. This makes Tekpak’s packaging lines ideal for automated production environments where precision, speed, and reliability are critical.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

Wraparound case packer Tekpak

The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.

The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.

The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.

Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.

Tekpak Horizontal Cartoner for Flow Wrapped Medical Device

The Horizontal Cartoner is a highly flexible system designed for loading pharmaceutical products, such as flow-wrapped items, into cartons with high throughput or in multiple formats. This versatile machine handles the entire packaging process within a single compact footprint, making it ideal for efficient pharma production lines.

The system performs key functions including carton erecting, product collation, product loading, leaflet insertion, and carton closing using either tuck closure or hot melt glue. With built-in flexibility to manage various formats, the Horizontal Cartoner ensures smooth, continuous operation while minimizing operator intervention.

Designed for facilities with GMP compliance and requiring 21 CFR Part 11 standards, the system is perfect for pharmaceutical environments demanding high-speed packaging, product safety, and traceability, all within a robust, automated solution.

Vertical cartoning Modular

The Top Load Cartoner is designed to efficiently receive and collate a wide variety of food products, including flow packs, bottles, sachets, carton-board sleeves, and other difficult-to-handle items, before loading them into automatically erected cartons. This system offers flexibility by integrating stations for leaflet or insert placement, allowing for seamless insertion of IFUs or promotional material before the carton is securely closed using either fold & tuck or hot melt glue.

Once the cartons are closed, they are automatically directed to an outfeed conveyor for downstream case packing and palletising, ensuring a smooth and continuous flow through the packaging process. Built to support multiple flat blank carton formats, the machine offers exceptional versatility for various packaging needs, whether handling large or small products.

Designed for high-speed food production lines, the Top Load Cartoner operates with minimal operator intervention, making it ideal for facilities seeking to maximize throughput while maintaining efficiency. Its robust construction and automation capabilities ensure it meets the demands of continuous operation, providing a reliable solution for diverse food packaging applications.