Tekpak offers a full packaging line designed for luxury chocolates, pralines, and confections, addressing key challenges in premium manufacturing. This advanced system features pick-and-place technology with servo-controlled Delta robots and artificial vision technology, ensuring accuracy, flexibility, and product integrity.
The system handles product loading, carton/case erecting, case closing, and palletizing with the precision of hand-packing, but with the efficiency of automation. Vacuum and mechanical grippers enable delicate handling of chocolates, including those with intricate toppings. It accommodates various tray sizes and packaging formats, making it versatile for both small gift boxes and large assortments.
Vision-guided robots perform 100% visual inspection, ensuring only high-quality chocolates are packed. Tekpak can also integrate OEM labellers, printers, and serialization systems for traceability and control throughout the process.
Changeovers take as little as 5 minutes, with options for fully automatic size changes, maximizing uptime. The system operates at speeds of up to 2,000 pieces per minute and features durable, hygienic stainless steel frames with intuitive HMI software for ease of use.
Tekpak’s packaging line is ideal for luxury chocolate manufacturers seeking efficiency, consistency, and high-quality output.
Tekpak designs and manufactures full packaging lines for SRP (Shelf-Ready Packaging) loading of thermoformed trays, handling products both with and without cardboard trays. These systems are optimized for efficient loading from a collator into SRP, offering variable loading and case-closing orientations to accommodate different packaging needs.
Tekpak’s customizable solutions ensure smooth product handling, high throughput, and flexibility in loading and sealing configurations. Additionally, the systems can be integrated with OEM equipment such as labellers, printers, and serialization and aggregation systems, providing a complete turn-key packaging solution. These lines are ideal for the food industry, offering precision and adaptability in shelf-ready packaging.
The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.
The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.
The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.
Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.
The Horizontal Cartoner is a highly flexible system designed for loading pharmaceutical products, such as flow-wrapped items, into cartons with high throughput or in multiple formats. This versatile machine handles the entire packaging process within a single compact footprint, making it ideal for efficient pharma production lines.
The system performs key functions including carton erecting, product collation, product loading, leaflet insertion, and carton closing using either tuck closure or hot melt glue. With built-in flexibility to manage various formats, the Horizontal Cartoner ensures smooth, continuous operation while minimizing operator intervention.
Designed for facilities with GMP compliance and requiring 21 CFR Part 11 standards, the system is perfect for pharmaceutical environments demanding high-speed packaging, product safety, and traceability, all within a robust, automated solution.
The 3-Axis Robotic Pick & Place Multi-Cell is a highly dynamic system engineered to meet the exacting needs of the pharmaceutical industry, capable of handling a wide range of pharmaceutical products such as auto-injectors, vials, syringes, blister sheets, and MDI canisters. This versatile system is ideal for high-speed environments, offering precise loading and stacking of products into trays, cases, cartons, or directly into a thermoforming machine or flow wrapper infeed.
The system can pick products from a controlled pick position with pre-prepared items, or from a random pick position using advanced vision technology to determine product location, significantly reducing the need for extensive product preparation. This makes it ideal for irregular product shapes and sizes, multiple infeeds, and varying packaging formats, ensuring a seamless, automated process for pharmaceutical production lines.
Designed for clean room environments, the 3-Axis Robotic Multi-Cell ensures efficient and accurate handling of sensitive products, even in space-constrained areas. Its robust design is tailored to handle high-throughput requirements while maintaining product integrity and adhering to GMP standards. With quick changeovers and easy integration into existing OEM systems, this system maximizes production efficiency, reduces downtime, and ensures compliance with the stringent requirements of pharmaceutical manufacturing.
The 3-Axis Robotic Pick & Place Cell (TD3-R pharma multi cell robot) is a versatile and dynamic system, specifically engineered to handle a wide variety of pharmaceutical products, including auto-injectors, prefilled syringes, MDI canisters, blister sheets, thermoformed trays, sachets, and flow packs. This system is ideal for high-precision applications where products need to be loaded or stacked into trays, cases, cartons, thermoformers, or flow wrapper infeeds.
With the ability to pick products from either a controlled pick position (with product preparation) or from a random pick position (using vision technology for accurate location), the system offers flexibility, reducing the need for extensive product preparation. It is designed to handle even the most complex product types, ensuring reliable and efficient performance in high-speed production environments.
Built for use in clean room environments and where space is limited, this pick and place cell delivers exceptional accuracy and efficiency. It is the perfect solution for handling sensitive or intricate pharmaceutical products with minimal operator intervention, ensuring smooth, compliant operation in regulated environments.
