Packaging Type: Tubes

Automated packaging line for loading tubes into cartons

Tekpak’s automated packaging line for loading tubes into cartons is designed to boost throughput, reduce production costs, and eliminate bottlenecks in manufacturing operations. This system is ideal for high-speed environments requiring efficient and precise product handling. It includes a crash lock carton erector, a high-speed robotic pick & place cell, and a hot-melt glue carton closer, providing a comprehensive solution for automated packaging.

The crash lock carton erector prepares the cartons, while the robotic pick & place cell handles the precise placement of products into the cartons. Once filled, the boxes are transported to the hot-melt glue carton closer for secure sealing. The system also features integrated IP cameras and remote connectivity, offering real-time monitoring and a complete after-sales service and support package.

This modular design allows for seamless integration with existing production lines, ensuring flexibility and ease of operation. By automating the carton loading process, manufacturers can achieve increased efficiency, cost savings, and reduced downtime, while maintaining high product quality and safety.

The Side Load Case Packer is expertly designed for loading flexible or difficult-to-handle products in groups into trays or cases, making it ideal for food production lines. It features customised multi-pick grippers, including a precision mechanical gripper for handling bags, pouches, or containers, and a vacuum gripper for picking sealed trays, flow packs, bottles, or other food packaging. The system can also combine mechanical and vacuum grippers to handle a wide variety of product types, ensuring maximum flexibility and reliability.

This system is optimized for high-throughput food production lines, offering seamless automation for even the most challenging products. It’s particularly well-suited for environments with space constraints and where maintaining hygiene standards is critical. Whether handling delicate bakery items, flexible pouches, or heavier containers, the Side Load Case Packer ensures efficient and precise product handling, making it the perfect solution for automated food industry operations requiring speed, precision, and flexibility.

Wraparound case packer Tekpak

The Wrap Around Case Packer is engineered to handle a broad range of pharmaceutical products for secondary packaging in trays, two-piece trays with lids, or wrap-around shelf-ready cases. This system is designed to maximize space while enhancing the efficiency of the packaging line and increasing throughput, making it ideal for high-volume pharmaceutical production environments.

The Wrap Around Case Packer combines case erecting, loading, and closing into one compact machine footprint, optimizing floor space in cleanroom environments. Its design significantly reduces packaging line costs by minimizing both floor space and packaging material usage. Built for GMP-compliant pharmaceutical operations, the system supports continuous high-speed operation while maintaining 21 CFR Part 11 compliance, ensuring secure, efficient, and traceable packaging processes essential for pharmaceutical production.

The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.

Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.

Pharmaceutical horizontal cartoner PharmaFlex TCM cartoning system

The Horizontal Cartoner is a highly flexible system designed for loading pharmaceutical products, such as flow-wrapped items, into cartons with high throughput or in multiple formats. This versatile machine handles the entire packaging process within a single compact footprint, making it ideal for efficient pharma production lines.

The system performs key functions including carton erecting, product collation, product loading, leaflet insertion, and carton closing using either tuck closure or hot melt glue. With built-in flexibility to manage various formats, the Horizontal Cartoner ensures smooth, continuous operation while minimizing operator intervention.

Designed for facilities with GMP compliance and requiring 21 CFR Part 11 standards, the system is perfect for pharmaceutical environments demanding high-speed packaging, product safety, and traceability, all within a robust, automated solution.

Vertical cartoning Modular

The Top Load Cartoner is designed to efficiently receive and collate a wide variety of food products, including flow packs, bottles, sachets, carton-board sleeves, and other difficult-to-handle items, before loading them into automatically erected cartons. This system offers flexibility by integrating stations for leaflet or insert placement, allowing for seamless insertion of IFUs or promotional material before the carton is securely closed using either fold & tuck or hot melt glue.

Once the cartons are closed, they are automatically directed to an outfeed conveyor for downstream case packing and palletising, ensuring a smooth and continuous flow through the packaging process. Built to support multiple flat blank carton formats, the machine offers exceptional versatility for various packaging needs, whether handling large or small products.

Designed for high-speed food production lines, the Top Load Cartoner operates with minimal operator intervention, making it ideal for facilities seeking to maximize throughput while maintaining efficiency. Its robust construction and automation capabilities ensure it meets the demands of continuous operation, providing a reliable solution for diverse food packaging applications.

Vertical cartoning Modular

The Top Load Cartoner is expertly designed to receive and collate a range of pharmaceutical products, including flow packs, vials, ampoules, bottles, sachets, carton-board sleeves, and diagnostic kits, loading them into automatically erected cartons. The system can integrate stations for IFU (Instructions for Use) or leaflet insertion before the carton is securely closed using fold & tuck or hot melt glue.

Once sealed, the cartons are transferred to an outfeed conveyor for downstream case packing and palletising, ensuring efficient, continuous flow through the packaging line. The machine is designed to handle multiple flat blank carton formats, offering flexibility across various pharmaceutical packaging needs. Ideal for high-speed pharmaceutical production environments, the system is built for continuous operation with minimal operator intervention. It meets the stringent requirements of GMP-compliant facilities and ensures 21 CFR Part 11 compliance, delivering secure, traceable, and efficient packaging processes.

Tekpak Pick and Place Packaging Line for Cartoning Sachets

The Top Load Cartoner is specifically designed to receive and collate pharmaceutical products such as flow packs, vials, ampoules, bottles, sachets, carton-board sleeves, and diagnostic kits, efficiently loading them into automatically erected cartons. The system supports IFU or leaflet insertion stations, which can be integrated before carton closing using fold & tuck or hot melt glue methods for secure sealing.

Once the cartons are closed, they are directed to an outfeed conveyor for downstream case packing and palletising, ensuring seamless flow through the packaging process. This system is built to handle multiple flat blank carton formats, providing the flexibility required for diverse pharmaceutical packaging needs. Ideal for high-speed pharmaceutical production lines, it ensures continuous operation with minimal operator intervention, maintaining efficiency in GMP-compliant environments while meeting 21 CFR Part 11 compliance for traceability and security.

Wraparound case packer Tekpak

Wrap Around Case Packers are capable of handling a wide range of primary products for secondary packaging in trays, two-piece trays with lids or wrap around shelf ready cases. Designed to maximize space, improve the efficiency of the packaging line and increase throughput.

The wrap around case packer performs the functions of case erecting, loading and closing all within one compact machine footprint. This system can reduce the overall costs of a packaging line by minimizing floor space while decreasing the packaging material used.

The Top Load Case Packer is specifically designed for loading flexible or difficult-to-handle products in groups into trays or cases. Customised multi-pick grippers include a precision mechanical gripper for picking bags, pouches or containers, a vacuum gripper for picking sealed trays, flow packs, bottles or diagnostic kits or a combination of mechanical and vacuum grippers. The system is ideal for automated production lines within the food industry with high throughputs, difficult-to-handle products or space constraints.