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2-to-1 Lane Merging System

An efficient system for merging two lanes into one, handling wrapped and unwrapped trays at speeds up to 300 items per minute. Ideal for high-throughput environments, it ensures precise product alignment and seamless integration into downstream packaging equipment. Customizable for faster speeds and specific product requirements.
A 2-to-1 Lane Merging System designed for high-speed merging of both wrapped and unwrapped trays. It handles up to 300 items per minute and can be configured for faster throughput. The system phases and combines products for efficient feeding into a single-lane infeed casepacker or robotic top-loader.

Benefits

  • High-Speed Performance: Capable of merging up to 300 items per minute with customizable speeds for higher throughput.
  • Versatile Product Handling: Works with both wrapped and unwrapped trays, making it suitable for diverse packaging lines.
  • Efficient Phasing Technology: Aligns products at 180° for seamless merging from two lanes into one.
  • Easy Integration: Designed to feed into a single-lane infeed casepacker or robotic top-loader.
  • Customizable Design: System can be tailored to faster speeds or specific packaging needs upon request.
  • Full-Line Integration: Supports tray rotation and labelling for seamless packaging operations.
  • Customised product handling
  • Compact footprint with rapid size change capability
  • Easy access for line clearance, cleaning and maintenance
  • Reliable for high throughput operations
  • Gentle product handling via servo control

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Frequently asked questions

Is the system easy to clean and maintain?
Yes, the hinge-up side belts allow for quick and easy cleaning or belt replacement. The conveyor can also be replaced quickly, minimizing downtime.
Can the system handle different product sizes?
Absolutely. The system is PLC-controlled with recipe selection, allowing it to adjust for different product lengths, ensuring consistent performance regardless of product size.
Is the system suitable for washdown environments?
Yes, the system is constructed from stainless steel and designed for full washdown, making it suitable for hygienic food production environments.
Can the system integrate with existing packaging lines?
Yes, the system can be seamlessly integrated into a full line, including features like tray rotation and labelling, offering a complete solution for high-speed packaging operations.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
Can the system operate continuously in multi-shift environments?
Yes, the system is built for multi-shift production operations, ensuring reliable performance over extended periods with minimal operator intervention.

Do you have any questions? We have the answers!

Thanks to our various areas of expertise, we have matched our portfolio that directly fits to your individual needs and demands. Call on us and make use of the comprehensive service of our many experts. Together we will find the suitable solution.

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