4-to-1 Lane Merging System

A high-speed system for merging four lanes into one, handling wrapped and unwrapped trays. It processes up to 300 items per minute with precise alignment and seamless integration into downstream packaging equipment. Customizable for faster speeds and tailored to specific production needs.
A 4-to-1 Lane Merging System designed for optimized product merging with speed and logic control. Features hinge-up side belts for easy cleaning and quick belt replacement. The system offers PLC-controlled recipe selection for different product lengths and can integrate seamlessly into a full line, including tray rotation and labelling. Perfect for high-efficiency operations.

Benefits

  • Optimized Product Merging: Speed and logic control for efficient lane merging.
  • Easy Maintenance: Hinge-up side belts for quick cleaning and belt replacement.
  • Quick Conveyor Replacement: Fast replacement of the entire conveyor or endless belt.
  • PLC-Controlled Recipe Selection: Custom settings for different product lengths.
  • Full-Line Integration: Supports tray rotation and labelling for seamless packaging operations.
  • Customised product handling
  • Compact footprint with rapid size change capability
  • Easy access for line clearance, cleaning and maintenance
  • Reliable for high throughput operations
  • Gentle product handling via servo control

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Frequently asked questions

Is the system easy to clean and maintain?
Yes, the hinge-up side belts allow for quick and easy cleaning or belt replacement. The conveyor can also be replaced quickly, minimizing downtime.
Can the system handle different product sizes?
Absolutely. The system is PLC-controlled with recipe selection, allowing it to adjust for different product lengths, ensuring consistent performance regardless of product size.
Is the system suitable for washdown environments?
Yes, the system is constructed from stainless steel and designed for full washdown, making it suitable for hygienic food production environments.
Can the system integrate with existing packaging lines?
Yes, the system can be seamlessly integrated into a full line, including features like tray rotation and labelling, offering a complete solution for high-speed packaging operations.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
Can the system operate continuously in multi-shift environments?
Yes, the system is built for multi-shift production operations, ensuring reliable performance over extended periods with minimal operator intervention.

Do you have any questions? We have the answers!

Thanks to our various areas of expertise, we have matched our portfolio that directly fits to your individual needs and demands. Call on us and make use of the comprehensive service of our many experts. Together we will find the suitable solution.

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