Home » Products » Pharma » Automated Carton Contentes Inspection and Leaflet Inserter with Pharmacode Verification

Automated Carton Contentes Inspection and Leaflet Inserter with Pharmacode Verification

A fully automated leaflet inserter with a batch data printer and vision inspection system. It verifies carton contents, pharmacodes, leaflet presence, and batch data, rejecting non-compliant cartons and halting after three rejects. The system handles multiple carton formats with quick size changes and complies with GMP standards using fail-safe sensors for enhanced safety and efficiency in pharmaceutical packaging.

Tekpak’s Automated Leaflet Inserter with Batch Data Printer & Vision Inspection System is designed for efficient insertion of pre-folded and tabbed booklets/leaflets directly into cartons. The system features a vertical leaflet magazine and pneumatic release, making it ideal for high-speed pharmaceutical packaging.

Multiple camera-based vision inspection systems verify carton contents, carton pharmacode, leaflet pharmacode, leaflet presence, and printed batch data. Rejected cartons are directed into a reject bin, and the system stops after three consecutive rejects to prevent errors.

The system supports multiple carton formats with quick size change capabilities and includes a batch data printer for product information. Constructed from stainless steel 304, it meets pharmaceutical specifications and GMP standards, featuring fail-safe sensors and a safety control system to ensure compliance and safety.

Tekpak’s solution guarantees high-speed, reliable packaging, offering leaflet insertion, batch data printing, and product verification for the pharmaceutical industry.

Benefits

Comprehensive Product Verification: Camera-based vision systems ensure accurate verification of carton contents, pharmacodes, leaflet presence, and batch data for error-free packaging.
High-Speed Efficiency: Automates the insertion of pre-folded leaflets, handling multiple carton formats with quick size change capabilities, optimizing production throughput.
Enhanced Safety and Compliance: Built to GMP standards with fail-safe sensors and a safety control system, ensuring compliance and operator protection in pharmaceutical environments.
Trusted Pharma Partner: Proven automation for global pharma leaders.
Agile Project Management: Faster lead times with 2-4 week sprints.
Easy to Clean: Designed for quick and easy cleaning.
Product Integrity Maintained: Careful handling to protect product quality.
21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Operator Interface

Service Specification

Frequently asked questions

How does the system ensure the accuracy of leaflet and carton contents?

The system is equipped with camera-based vision inspection systems that verify carton contents, leaflet pharmacodes, leaflet presence, and printed batch data, ensuring accuracy and compliance with pharmaceutical standards.

Is the system compliant with pharmaceutical industry regulations?

Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.

Can this machine operate in clean rooms?

Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.

Can the system integrate with existing packaging lines?

Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.

Is the machine suitable for high-throughput production?

Yes, it is ideal for automated lines with high throughput and space constraints.

What control systems are supported?

The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.

Can the system handle different carton sizes?

Yes, the system is designed for multiple carton formats and includes quick size change capabilities, allowing efficient switching between different carton sizes.

What happens if the system detects a defect in the carton or leaflet?

If a defect is detected, the system uses a carton reject device to remove the defective carton into a reject bin. If three consecutive rejects occur, the system automatically halts to prevent further errors.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.

Food

Pharma

MedTech

Veterinary Pharma

Confectionary

Cosmetics

Support

Validation and Documentation

Machinery