The 3-Axis Robotic Pick & Place Multi-Cell is a highly dynamic system engineered to meet the exacting needs of the pharmaceutical industry, capable of handling a wide range of pharmaceutical products such as auto-injectors, vials, syringes, blister sheets, and MDI canisters. This versatile system is ideal for high-speed environments, offering precise loading and stacking of products into trays, cases, cartons, or directly into a thermoforming machine or flow wrapper infeed.

The system can pick products from a controlled pick position with pre-prepared items, or from a random pick position using advanced vision technology to determine product location, significantly reducing the need for extensive product preparation. This makes it ideal for irregular product shapes and sizes, multiple infeeds, and varying packaging formats, ensuring a seamless, automated process for pharmaceutical production lines.

Designed for clean room environments, the 3-Axis Robotic Multi-Cell ensures efficient and accurate handling of sensitive products, even in space-constrained areas. Its robust design is tailored to handle high-throughput requirements while maintaining product integrity and adhering to GMP standards. With quick changeovers and easy integration into existing OEM systems, this system maximizes production efficiency, reduces downtime, and ensures compliance with the stringent requirements of pharmaceutical manufacturing.

The Servo-Controlled Single-Axis Pick & Place System is designed for precise handling of medical devices. Offering high accuracy and control, this system ensures reliable placement of products into specialized holders, trays, cartons, or assembly lines. Ideal for cleanroom environments, it provides consistent performance while maintaining the integrity and safety of medical devices during packaging or assembly processes.

Tekpak’s Quad Cell Pick and Place for Transdermal Patches is an automated high-speed system designed to meet the demands of pharmaceutical production lines. It focuses on precise vision inspection, accurate counting, and efficient pick and place handling of small circular transdermal patches, ensuring accuracy and speed throughout the process.

Patches are verified by a camera-based vision inspection system for position, alphanumeric data, and quality. Defective patches are automatically diverted to a reject bin, while in-spec patches are quickly handled by multi-pick delta robots within the quad-cell design. A secondary vision inspection verifies the underside of the patch, maintaining high product standards.

In-spec patches are counted and collated by servo collators and then placed into carton board sleeves. Batch data printing and hot-melt glue sealing ensure secure packaging. The system’s four delta robots provide precise handling, maximizing throughput and minimizing downtime.

Constructed from stainless steel 304 and designed to GMP standards, the system includes fail-safe sensors and a safety control system to protect both product integrity and operator safety. Fully compliant with 21 CFR Part 11 and prepared for SCADA integration, it offers full traceability and seamless integration into pharmaceutical production environments.

The 3-Axis Robotic Pick & Place Cell (TD3-R pharma multi cell robot) is a versatile and dynamic system, specifically engineered to handle a wide variety of pharmaceutical products, including auto-injectors, prefilled syringes, MDI canisters, blister sheets, thermoformed trays, sachets, and flow packs. This system is ideal for high-precision applications where products need to be loaded or stacked into trays, cases, cartons, thermoformers, or flow wrapper infeeds.

With the ability to pick products from either a controlled pick position (with product preparation) or from a random pick position (using vision technology for accurate location), the system offers flexibility, reducing the need for extensive product preparation. It is designed to handle even the most complex product types, ensuring reliable and efficient performance in high-speed production environments.

Built for use in clean room environments and where space is limited, this pick and place cell delivers exceptional accuracy and efficiency. It is the perfect solution for handling sensitive or intricate pharmaceutical products with minimal operator intervention, ensuring smooth, compliant operation in regulated environments.

Tekpak’s 3-Axis Pick and Place Blister Sheet Stacking and Nesting system is a high-speed solution focused on efficiently stacking, nesting, and collating blister sheets for downstream packaging. Designed to handle two lanes of blister packs, this system precisely forms stacks of 3 or 5 blisters and nested formats of 6 or 10, optimizing product flow for seamless integration into further packaging processes.

The system features Blister Receiving and Transport Conveyors to ensure smooth handling, while the Blister De-Curling Module and Blister Refeed System maintain product quality and alignment. The 3-Axis Delta Robot with a multi-pick vacuum gripper is engineered for fast, accurate stacking and nesting, and an overhead Servo Cross Transfer system ensures smooth product transfer between stations. The vision system verifies correct stack or nest arrangements, ensuring precise product placement.

Built with pharmaceutical-grade stainless steel 304 and GMP-compliant design, the system operates efficiently with minimal manual intervention. Blister Buffering guarantees continuous operation, while fail-safe sensors and a robust safety system ensure high standards of product safety. This system is also 21 CFR Part 11 compliant and ready for SCADA integration, ensuring full traceability and seamless coordination with existing production environments.

The fully automated Carton Closer is configurable for fold & tuck or hot melt glue style closing and is ideal for retail display or shelf-ready cartons. The built-in carton transport system guides the open carton by folding the top minor and major flaps before tuck closing or closing with hot melt glue.

With integrated open flap detection and low-level glue warning this Carton Closer is designed for continuous operation with very little operator intervention.

The fully automated Case Closer is configurable for tape or hot melt glue style closing and is ideal for high throughput RSC0201 style shipper cases. The built-in case transport system guides the open case through folding of the top minor and major flaps before closing with tape or hot melt glue.

With integrated open flap detection and low-level tape or glue warning this versatile Case Closer is designed for continuous operation with very little operator intervention.

The automated Case Erector with bottom flap tape or hot melt glue closing is suitable for RSC0201 and Shelf Ready style cases where high throughput is required. The case extracting system smoothly removes each case from the magazine utilising a vacuum gripper. The built-in case transport system guides the open case through the folding of the bottom minor and major flaps before closing with tape or hot melt glue. With integrated open flap detection and low-level tape warning this Case Erector with bottom flap tape closing is designed for continuous operation with very little operator intervention.

The fully automated system erects or forms flat blank cartons from the horizontal magazine. Configurable for crash-lock, slot-lock, or 3-pt glue-style cartons. The extended horizontal magazine is ideal for high-volume production lines.

The carton extraction system smoothly removes each carton from the magazine using a vacuum gripper before closing or forming the bottom flaps. The system includes as integrated open flap detection and low-level magazine warning allowing for continuous 3-shift operation with minimal operator intervention.

The Twin Station Palletiser can greatly improve the efficiency and consistency of pallet builds while reducing material usage and human on-site repetitive strain injuries. Ideal for applications with a high case throughput or multiple formats where continuous operation is required.

The palletiser is capable of receiving cases from multiple infeeds in various sizes while creating different pallet build configurations simultaneously. With the added functionality to program various pallet build arrangements in both EU and UK standard pallets, this system is suitable for any high-volume packaging line.