Continuous Motion Rotary Leaflet Feeder

A fully automated Continuous Motion Rotary Leaflet Feeder for High-Speed Cartoners, designed for precise leaflet placement in sync with cartoner operation. The system features a Servo Controlled Twin Vacuum Head Feeder, Venturi vacuum gripper, Servo Controlled Flighted Conveyor, and Pharmacode Verification to ensure leaflet accuracy.
Tekpak’s Continuous Motion Rotary Leaflet Feeder is a fully automated system designed to integrate seamlessly with existing Continuous Motion High-Speed Cartoners. The system ensures precise leaflet placement, with a synchronisation system that guarantees leaflets are dispensed in perfect phase with the cartoner’s operation. This automation enhances efficiency, reduces manual intervention, and ensures consistent performance in high-speed pharmaceutical environments.

The system includes a Servo Controlled Twin Vacuum Head Rotary Leaflet Feeder equipped with a maintenance-free Venturi vacuum gripper, ensuring reliable leaflet handling. Leaflets are fed from a Horizontal Leaflet Magazine onto a Servo Controlled Flighted Leaflet Conveyor for precise transportation. Pharmacode Verification ensures leaflet accuracy, while a Blow Off Reject Device automatically removes non-conforming leaflets via a Reject Chute.

Built to pharmaceutical specifications, the system is constructed from stainless steel 304, adhering to GMP design principles, making it suitable for cleanroom environments. Safety features include fail-safe sensors, a safety control system, and polycarbonate doors with stainless steel tubular handles for safe and hygienic operation.

With its high-speed, synchronized performance, Tekpak’s Rotary Leaflet Feeder optimizes leaflet dispensing for continuous cartoners, ensuring accuracy, reliability, and compliance with pharmaceutical production standards.

Benefits

  • High-Speed Precision: The synchronization system ensures leaflets are dispensed in perfect phase with the cartoner, optimizing efficiency and reducing errors.
  • Reliable and Maintenance-Free: Equipped with a maintenance-free Venturi vacuum gripper and Servo Controlled Twin Vacuum Head, ensuring consistent, reliable leaflet handling.
  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • GMP Compliant Design: Hygienic, quality-focused machines.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

 

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

 

Frequently asked questions

How does the system ensure accurate leaflet placement in the cartoner?
The system features a synchronization system that ensures leaflets are dispensed in perfect phase with the cartoner, guaranteeing precise leaflet placement every time.
Is the system compliant with pharmaceutical industry regulations?
Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.
Can this machine operate in clean rooms?
Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.
Can the system integrate with existing packaging lines?
Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
Is the leaflet feeder low maintenance?
Yes, the system is designed for ease of maintenance, with durable components and easy access for cleaning and servicing, ensuring minimal downtime. Additionally, it is equipped with a maintenance-free Venturi vacuum gripper, providing reliable leaflet handling with minimal upkeep, further reducing the need for frequent maintenance.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
Request a Quote

Newsletter