T-LC Modular Pharma Top Load Cartoner

A versatile, efficient top-load cartoning system for packaging vials, bottles, sachets, and diagnostic kits. It offers rapid format changes, minimal operator intervention, and optional leaflet insertion and labelling modules, ensuring high-speed, seamless performance in pharmaceutical packaging lines.
The Top Load Cartoner is expertly designed to receive and collate a range of pharmaceutical products, including flow packs, vials, ampoules, bottles, sachets, carton-board sleeves, and diagnostic kits, loading them into automatically erected cartons. The system can integrate stations for IFU (Instructions for Use) or leaflet insertion before the carton is securely closed using fold & tuck or hot melt glue.

Once sealed, the cartons are transferred to an outfeed conveyor for downstream case packing and palletising, ensuring efficient, continuous flow through the packaging line. The machine is designed to handle multiple flat blank carton formats, offering flexibility across various pharmaceutical packaging needs. Ideal for high-speed pharmaceutical production environments, the system is built for continuous operation with minimal operator intervention. It meets the stringent requirements of GMP-compliant facilities and ensures 21 CFR Part 11 compliance, delivering secure, traceable, and efficient packaging processes.

Benefits & Features

  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.
  • Modular
  • Easy access for line clearance, cleaning, and maintenance
  • Large colour touch screen HMI
  • Standard components for mechanics and drives
  • Rapid format change with no tooling required
  • Gentle product handling with servo control
  • Quiet operation under continuous high speeds
  • Extended magazine provides uninterrupted operation
  • Optional integration of a labeller and/or data printer

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Operator Interface

Service Specification

Brochure: T-LC Modular Pharma

Click on the link below to download the brochure.

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Frequently asked questions

What types of products can this machine handle?
It can handle flow packs, vials, ampoules, bottles, sachets, carton-board sleeves, and diagnostic kits, among others.
Is the machine suitable for continuous operation?
Yes, it is designed for continuous operation with minimal operator intervention, thanks to its extended magazine and robust design.
What carton closing options are available?
The machine supports fold & tuck or hot melt glue carton closing methods.
Can the machine integrate additional modules?
Yes, it can be integrated with leaflet insertion, labelling, and data printing modules.
How easy is it to change carton formats?
The machine allows rapid format changes without the need for tools, making it highly flexible. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
What control system options are available?
The machine supports Allen Bradley, Schneider, or Siemens control systems for operation.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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