Wrap Around Case Packer for Flexible Pouches

A compact wrap around case packer designed for flexible pouches, combining case erecting, loading, and closing into one machine. It optimizes floor space and throughput with robotic technology for precise pouch placement. Ideal for trays, two-piece trays with lids, and wrap around shelf-ready cases, the system reduces material usage and minimizes downtime, offering a cost-effective, high-speed solution for efficient packaging operations.
Tekpak’s Wrap Around Case Packer for Flexible Pouches provides a compact, high-efficiency solution for packaging flexible pouches across various industries such as food and personal care. The system handles the challenges of varying pouch sizes and materials, ensuring precise product positioning, space efficiency, and high-speed operation.

This all-in-one system integrates case erecting, loading, and closing, optimizing floor space and production efficiency. Using a 2-axis Delta Robot and servo-controlled pocket collator, the system places pouches precisely while applying controlled pressure to protect product integrity. It’s compatible with a range of packaging formats, including trays, two-piece trays with lids, and wrap around shelf-ready cases.

The hot-melt glue application ensures secure seals, while the HMI interface simplifies format selection. With fast and easy mechanical size changes, Tekpak’s system is designed for high throughput, reducing floor space usage, minimizing packaging materials, and boosting productivity. This solution is ideal for manufacturers seeking to improve efficiency and reduce costs while maintaining the integrity of flexible pouches.<

Benefits

  • Space-Efficient Design: Compact machine footprint reduces floor space requirements while maximizing production output.
  • Material Savings: Optimized case packing reduces excess packaging material, cutting costs and minimizing waste.
  • Fast Format Changeovers: Easy-to-use mechanical adjustments and intuitive HMI for quick size and format changes, enhancing line flexibility.
  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • GMP Compliant Design: Hygienic, quality-focused machines.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Wraparound case packer Technical information

Wraparound case packer Typical 2D Layout

 

Operator Interface

Service Specification

2-axis robotic motion wraparound case packer

flighted transport conveyer wraparound case packer

Brochure: WA Pharma Series Wrap Around Case Packer for Flexible Pouches

Frequently asked questions

What types of packaging can the machine handle?
It handles trays, two-piece trays with lids, and wrap-around shelf-ready cases.
Is the system compliant with pharmaceutical industry regulations?
Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.
Can this machine operate in clean rooms?
Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.
Can the system integrate with existing packaging lines?
Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
What kind of maintenance does the system require?
The system is designed for ease of maintenance, with durable components and easy access for cleaning and servicing, ensuring minimal downtime.
How does the machine help reduce costs?
It minimises floor space usage and decreases packaging material costs by combining case erecting, loading, and closing into one machine.
How easy is it to change formats?
Format changeovers are quick, facilitated by full-length doors and automatic adjustments. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
Can the machine be integrated with additional modules?
Yes, it offers optional integration with labelling and data printing modules.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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