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3-Axis Pick and Place – Flow Packs Cartoner Loading Robot

A 3-Axis Pick and Place MDI Canister Jig Loader designed to automatically load empty MDI canisters into jigs, improving throughput, reducing downtime, and enhancing operator safety. The system features a 3-axis robot, twin scroll feeder, and multi-pick gripper for precise handling of canisters, which are placed into jigs for downstream processing.





Tekpak’s 3-Axis Pick and Place Flow Packs Cartoner Loading Robot automates the process of loading flow packs into the infeed conveyor of a cartoner, handling four different flow pack sizes. The system uses a multi-pick vacuum gripper to pick and place three flow packs at a time, ensuring efficient, high-speed operation. It seamlessly integrates with the cartoner’s HMI, enabling easy format selection and flexible product configurations.

The system features Flow Pack Receiving and Transport Conveyors, Pace & Launch Conveyors, and a Single Pocket Servo Collator for precise product alignment. An overflow system manages excess flow packs, maintaining smooth operations.

Constructed from stainless steel 304 and designed for pharmaceutical specifications, the system complies with GMP standards and is suitable for cleanroom environments. It includes fail-safe sensors and a robust safety control system to protect both products and operators. The system is fully compliant with 21 CFR Part 11 and ready for SCADA integration, ensuring complete traceability and monitoring.

This solution enhances cartoning efficiency, reduces manual intervention, and maintains high safety and quality standards.

Benefits

  • Increased Throughput: Automates high-speed loading of up to three flow packs at a time, enhancing production efficiency.
  • Flexible Product Handling: Handles four flow pack sizes with easy format selection via the cartoner’s HMI.
  • Improved Safety: Equipped with fail-safe sensors and a robust safety control system to protect operators and product integrity.
  • Pharmaceutical-Grade Design: Built from stainless steel 304 with GMP compliance, suitable for cleanroom environments and 21 CFR Part 11 standards.
  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

 

 

Operator Interface

 

Service Specification

 

 

Brochure: 3-Axis Pick and Place - Flow Packs Cartoner Loading Robot

Click on the link below to download the brochure.

Frequently asked questions

How accurate is the system's product handling?
The system uses a 3-axis Delta robot with servo-controlled gentle product handling, ensuring positional accuracy up to +/- 0.1mm. This guarantees that even delicate products are picked and placed with precision, reducing the risk of product damage and enhancing packaging consistency.
Is the system compliant with pharmaceutical industry regulations?
Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.
Can this machine operate in clean rooms?
Yes, the system is constructed from stainless steel 304 and meets GMP standards, making it suitable for use in Class 8 validated clean rooms.
Can the system integrate with existing packaging lines?
Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
What kind of maintenance does the system require?
The system is designed for ease of maintenance, with durable components and easy access for cleaning and servicing, ensuring minimal downtime.
How many flow packs can the robot handle at a time?
The system’s multi-pick vacuum gripper can pick and place up to three flow packs simultaneously into the cartoner’s infeed conveyor. But based on your application we can design a system that can handle a higher number of flow packs
How easy is it to change formats?
Format changeovers are quick, facilitated by full-length doors and automatic adjustments. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.

Do you have any questions? We have the answers!

Thanks to our various areas of expertise, we have matched our portfolio that directly fits to your individual needs and demands. Call on us and make use of the comprehensive service of our many experts. Together we will find the suitable solution.

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