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3-Axis Pick and Place – MDI Canister Jig Loader

A 3-Axis Pick and Place MDI Canister Jig Loader designed to automatically load empty MDI canisters into jigs, improving throughput, reducing downtime, and enhancing operator safety. The system features a 3-axis robot, twin scroll feeder, and multi-pick gripper for precise handling of canisters, which are placed into jigs for downstream processing.
Tekpak’s 3-Axis Pick and Place MDI Canister Jig Loader is a robotic system designed for automatically loading empty Metered Dose Inhaler (MDI) canisters into jigs for downstream processing. The system boosts throughput, minimizes downtime, and enhances operator safety through robust engineering, making it ideal for pharmaceutical production of aerosol drug delivery systems used for respiratory disorders like asthma and COPD.

MDI canisters are received from an upstream bulk hopper, transferred via a star wheel for 90° transfer, and fed into a twin scroll feeder that phases and inverts them. The 3-axis pick and place robot with a multi-pick gripper then accurately places the canisters into the jigs. The system handles multiple canister formats and jig configurations, offering flexibility for various product lines.

Operators manually load empty jigs through a light curtain for safe placement. Once filled, the jigs are automatically transferred out for removal, allowing continuous operation during jig changes. The system includes fail-safe sensors, an ergonomic HMI, and complies with GMP design for safe and efficient operation.

Constructed from stainless steel 304, the system is suitable for Class 8 clean rooms and ensures smooth, high-speed MDI canister handling, improving overall productivity and flexibility.

Benefits

  • Increased Throughput: Automatically loads empty MDI canisters into jigs, significantly boosting production speed and efficiency.
  • Flexible Canister Handling: Handles multiple MDI canister sizes and jig configurations, accommodating various product lines.
  • Enhanced Operator Safety: Includes a light curtain, fail-safe sensors, and ergonomic HMI for safe and efficient manual intervention.
  • Robust Design for Clean Rooms: Built from stainless steel 304 and compliant with GMP standards, ensuring suitability for Class 8 clean room operations.
  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

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Operator Interface

 

Service Specification

 

 

Brochure: 3-Axis Pick and Place - MDI Canister Jig Loader

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Frequently asked questions

How accurate is the system's product handling?
The system uses a 3-axis Delta robot with servo-controlled gentle product handling, ensuring positional accuracy up to +/- 0.1mm. This guarantees that even delicate products are picked and placed with precision, reducing the risk of product damage and enhancing packaging consistency.
Is the system compliant with pharmaceutical industry regulations?
Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.
Can this machine operate in clean rooms?
Yes, the system is constructed from stainless steel 304 and meets GMP standards, making it suitable for use in Class 8 validated clean rooms.
Can the system integrate with existing packaging lines?
Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
What kind of maintenance does the system require?
The system is designed for ease of maintenance, with durable components and easy access for cleaning and servicing, ensuring minimal downtime.
What is the system’s capacity for handling different MDI canister sizes?
The system is designed to accommodate multiple MDI canister formats, including varying diameters and heights, providing flexibility for different product lines.
How easy is it to change formats?
Format changeovers are quick, facilitated by full-length doors and automatic adjustments. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.

Do you have any questions? We have the answers!

Thanks to our various areas of expertise, we have matched our portfolio that directly fits to your individual needs and demands. Call on us and make use of the comprehensive service of our many experts. Together we will find the suitable solution.

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Tekpak is your strategic partner for processing and packaging solutions in the pharmaceutical and food industries. With seamless processes, innovative technologies and sustainable solutions, we support our customers in achieving their goals.

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