Full Packaging Line for Large Flexible Products

A full packaging line designed for handling large flexible products, featuring a Deep ‘Z’ Case Packer for efficient heavy product loading into deep cases with case erecting and case closing. It ensures smooth handling of bulky products while maintaining high throughput and integrates seamlessly with OEM equipment for labelling, printing, and serialization.
Tekpak designs and manufactures customized full packaging lines specifically tailored for flexible products like large flexible cubes. These systems provide a complete solution, covering every stage of the packaging process, including product handling and loading, carton/case erecting, case closing, and palletizing.

Tekpak’s packaging lines feature the Deep ‘Z’ Case Packer, ensuring efficient heavy product loading into deep cases and smooth handling of bulkier products while maintaining high throughput. Additionally, Tekpak integrates OEM equipment, such as labellers, printers, and serialization and aggregation systems, offering a comprehensive turn-key supply solution for the food industry.

These lines are ideal for automated production environments that demand precision, speed, and reliability.

Benefits

  • Designed for multi-format products handled in groups
  • Compact footprint with rapid size change capability
  • Quick change gripper for reduced downtime
  • Easy access for line clearance, cleaning and maintenance
  • Large colour touch screen HMI
  • Robot positional accuracy +/- 0.1mm
  • Gentle product handling with servo control
  • Optional integration of a labeller and/or data printer
  • Complete Line Project Quality & Project Management Plan
  • Project Schedule With Milestones and Achievable Targets
  • Development of Complete Line Engineering Philosophy
  • Development of Complete Line Technical Specification
  • Development of 3D Model of the Complete Line
  • Co-ordination of Samples for Design Evaluation & F.A.T
  • Electrical Installation Plan
  • Mechanical Installation Plan

Processing and packaging solutions for your industry

Dynamic SMART LED Lights

Tekpak has supported food manufacturers with processing and packaging equipment for 160 years. With our stand-alone machines and complete system solutions for the primary and secondary packaging of food products, as well as processing technology for confectionery, we offer flexible machinery to accommodate numerous pack styles while striving for sustainable packaging solutions.

Vibration Sensors to Detect Anomalies

Tekpak is one of the leading providers of pharmaceutical packaging solutions and process technology. Whatever your needs, our vast portfolio has you covered: from formulation, processing, sterilization, fill-finish, barrier systems and inspection for liquid pharmaceuticals to processing, capsule filling, tablet pressing and coating for oral solid dosage (OSD) forms.

IP Camera Integration.

Tekpak offers a comprehensive portfolio of assembly technology and packaging solutions for medical devices, being one of the leading providers. Our portfolio includes solutions to assemble, mount, label, and package insulin pens and further auto-injector solutions, but also Covid-related kit materials, face masks and surgical equipment. Moreover, we support you in integrating new equipment into existing lines and provide qualification and validation support for MedTech assembly systems.

Data Sheet

Technical Information

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

TD3 Top load case packer Multi-pick precision mechanical gripper TD3 Top load case packer Multi-pick precision vaccuum gripper

Brochure: Full Packaging Line for Large Flexible Cubes

Click on the link below to download the brochure.

Download

Frequently asked questions

What types of products can this machine handle?
It handles flexible or difficult-to-manage products like bags, pouches, sealed trays, bottles, and diagnostic kits.
How easy is it to change formats?
The machine allows rapid size changes with a quick-change gripper system, reducing downtime. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
Can this machine operate in clean rooms?
Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.
What gripper options are available?
It offers mechanical grippers for bags and pouches, vacuum grippers for sealed trays and bottles, or a combination of both.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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