Full Packaging Line for loading Pouches into Tubes

A full packaging line designed for loading pouches into tubes, including a tray depalletizer, manual or automatic tube loader, batch data print station, metal detector with reject device, and tamper-evident labeller. It also features spiral rotation with lid/base inversion and air flush for optimized tube sealing. This turn-key solution is ideal for high-speed environments, ensuring product safety, flexibility, and reliability.
Tekpak offers a full packaging line specifically designed for loading pouches into tubes, providing a comprehensive turn-key solution for efficient and precise product handling. This system includes a tray depalletizer, an optional manual or automatic tube loader, a batch data print station, and a metal detector with an integrated reject device to ensure product safety and compliance with quality standards.

The packaging line also features a tamper-evident labeller, ensuring product security and traceability. A spiral rotation system with lid and base inversion and air flush capabilities is integrated to optimize the packaging process, ensuring that the tubes are perfectly sealed and meet strict hygiene requirements.

With its modular design, the system supports quick format changeovers, enhancing flexibility and minimizing downtime. Tekpak’s solution is constructed from durable, hygienic materials, making it easy to clean and maintain, ensuring long-lasting operation in high-throughput environments. Additionally, the line can be integrated with OEM equipment such as labellers and printers for complete traceability and control.

This turn-key packaging line is ideal for manufacturers seeking an efficient, high-speed solution to load pouches into tubes, ensuring product safety, reliability, and flexibility throughout the process.

Benefits

  • Designed for multi-format products handled in groups
  • Compact footprint with rapid size change capability
  • Quick change gripper for reduced downtime
  • Easy access for line clearance, cleaning and maintenance
  • Large colour touch screen HMI
  • Robot positional accuracy +/- 0.1mm
  • Gentle product handling with servo control
  • Optional integration of a labeller and/or data printer
  • Complete Line Project Quality & Project Management Plan
  • Project Schedule With Milestones and Achievable Targets
  • Development of Complete Line Engineering Philosophy
  • Development of Complete Line Technical Specification
  • Development of 3D Model of the Complete Line
  • Co-ordination of Samples for Design Evaluation & F.A.T
  • Electrical Installation Plan
  • Mechanical Installation Plan

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Data Sheet

Technical Information

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

Full Packaging Line for loading Pouches into Tubes loading station

Full Packaging Line for loading Pouches into Tubes pouches

 

Brochure: Full Packaging Line for loading Pouches into Tubes

Click on the link below to download the brochure.

Frequently asked questions

What loading options are available for the tubes?
The system offers both manual and automatic tube loading options.
How does the system ensure product safety?
It includes a metal detector with an integrated reject device and a tamper-evident labeller to ensure product safety and security.
Can the system handle different tube and pouch formats?
Yes, the system supports flexible format changes with quick changeovers to accommodate various sizes.
What additional features are included for tube sealing?
The line features a spiral rotation system with lid and base inversion, along with air flush capabilities for optimal tube sealing.
Is the system equipped with traceability features?
Yes, it integrates a batch data print station and can include OEM labellers and printers for full traceability.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
Can this line be complemented with case packaging and palletising?
Yes, it can be fully integrated with case packaging and palletising solutions.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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