Full Packaging Line for loading Tubes into Cartons

An automated packaging line designed for loading tubes into cartons, featuring a crash lock carton erector, high-speed robotic pick & place cell, and hot-melt glue carton closer. Integrated with IP cameras and remote connectivity for comprehensive after-sales support.
Tekpak’s automated packaging line for loading tubes into cartons is designed to boost throughput, reduce production costs, and eliminate bottlenecks in manufacturing operations. This system is ideal for high-speed environments requiring efficient and precise product handling. It includes a crash lock carton erector, a high-speed robotic pick & place cell, and a hot-melt glue carton closer, providing a comprehensive solution for automated packaging.

The crash lock carton erector prepares the cartons, while the robotic pick & place cell handles the precise placement of products into the cartons. Once filled, the boxes are transported to the hot-melt glue carton closer for secure sealing. The system also features integrated IP cameras and remote connectivity, offering real-time monitoring and a complete after-sales service and support package.

This modular design allows for seamless integration with existing production lines, ensuring flexibility and ease of operation. By automating the carton loading process, manufacturers can achieve increased efficiency, cost savings, and reduced downtime, while maintaining high product quality and safety.

Benefits

  • Designed for multi-format products handled in groups
  • Compact footprint with rapid size change capability
  • Quick change gripper for reduced downtime
  • Easy access for line clearance, cleaning and maintenance
  • Large colour touch screen HMI
  • Robot positional accuracy +/- 0.1mm
  • Gentle product handling with servo control
  • Optional integration of a labeller and/or data printer
  • Complete Line Project Quality & Project Management Plan
  • Project Schedule With Milestones and Achievable Targets
  • Development of Complete Line Engineering Philosophy
  • Development of Complete Line Technical Specification
  • Development of 3D Model of the Complete Line
  • Co-ordination of Samples for Design Evaluation & F.A.T
  • Electrical Installation Plan
  • Mechanical Installation Plan

Processing and packaging solutions for your industry

Dynamic SMART LED Lights

Tekpak has supported food manufacturers with processing and packaging equipment for 160 years. With our stand-alone machines and complete system solutions for the primary and secondary packaging of food products, as well as processing technology for confectionery, we offer flexible machinery to accommodate numerous pack styles while striving for sustainable packaging solutions.

Vibration Sensors to Detect Anomalies

Tekpak is one of the leading providers of pharmaceutical packaging solutions and process technology. Whatever your needs, our vast portfolio has you covered: from formulation, processing, sterilization, fill-finish, barrier systems and inspection for liquid pharmaceuticals to processing, capsule filling, tablet pressing and coating for oral solid dosage (OSD) forms.

IP Camera Integration.

Tekpak offers a comprehensive portfolio of assembly technology and packaging solutions for medical devices, being one of the leading providers. Our portfolio includes solutions to assemble, mount, label, and package insulin pens and further auto-injector solutions, but also Covid-related kit materials, face masks and surgical equipment. Moreover, we support you in integrating new equipment into existing lines and provide qualification and validation support for MedTech assembly systems.

Data Sheet

Technical Information

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

 

 

Full Packaging Line for loading Tubes into Cartons Transport

Full Packaging Line for loading Tubes into Cartons (2)

Brochure: Full Packaging Line for loading Tubes into Cartons

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Frequently asked questions

What loading options are available for the tubes?
The system offers both manual and automatic tube loading options.
How does the system ensure product safety?
It includes a metal detector with an integrated reject device and a tamper-evident labeller to ensure product safety and security.
Can the system handle different tube and pouch formats?
Yes, the system supports flexible format changes with quick changeovers to accommodate various sizes.
What additional features are included for tube sealing?
The line features a spiral rotation system with lid and base inversion, along with air flush capabilities for optimal tube sealing.
Is the system equipped with traceability features?
Yes, it integrates a batch data print station and can include OEM labellers and printers for full traceability.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
Can this line be complemented with case packaging and palletising?
Yes, it can be fully integrated with case packaging and palletising solutions.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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Tekpak is your strategic partner for processing and packaging solutions in the pharmaceutical and food industries. With seamless processes, innovative technologies and sustainable solutions, we support our customers in achieving their goals.

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