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Full Packaging Line for Luxury Chocolates, Pralines & Confections

A full packaging line designed for luxury chocolates, pralines, and confections, featuring Delta robots with advanced vision technology for precise pick-and-place operations. The system supports carton/case erecting, case closing, and palletizing, with flexible handling of delicate chocolates and automatic size changeovers. Ideal for high-speed production lines, it ensures efficiency, product integrity, and traceability, making it perfect for premium chocolate manufacturers.

Tekpak offers a full packaging line designed for luxury chocolates, pralines, and confections, addressing key challenges in premium manufacturing. This advanced system features pick-and-place technology with servo-controlled Delta robots and artificial vision technology, ensuring accuracy, flexibility, and product integrity.

The system handles product loading, carton/case erecting, case closing, and palletizing with the precision of hand-packing, but with the efficiency of automation. Vacuum and mechanical grippers enable delicate handling of chocolates, including those with intricate toppings. It accommodates various tray sizes and packaging formats, making it versatile for both small gift boxes and large assortments.

Vision-guided robots perform 100% visual inspection, ensuring only high-quality chocolates are packed. Tekpak can also integrate OEM labellers, printers, and serialization systems for traceability and control throughout the process.

Changeovers take as little as 5 minutes, with options for fully automatic size changes, maximizing uptime. The system operates at speeds of up to 2,000 pieces per minute and features durable, hygienic stainless steel frames with intuitive HMI software for ease of use.

Tekpak’s packaging line is ideal for luxury chocolate manufacturers seeking efficiency, consistency, and high-quality output.

Benefits

High precision pick-and-place: Accurate product placement and handling. (80 microns)
Flexible handling: Suitable for various chocolates and formats.
Fast changeovers: Completed in under 5 minutes.
100% visual inspection: Ensures defect-free packaging.
Reduced packaging costs: Uses smaller trays efficiently.
High-speed production: Reaches up to 2,000 pieces per minute.
Complete traceability: Integrates labelling and serialization.
Durable stainless steel construction: Hygienic and low maintenance.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Operator Interface

Service Specification

Brochure: Full Packaging Line for Luxury Chocolates, Pralines & Confections

Click on the link below to download the brochure.

Frequently asked questions

What is the maximum speed the system can handle?

The system is modular and can be scaled up to reach speeds of up to 2,000 pieces per minute, depending on production needs.

What types of products can the system handle?

It can handle luxury chocolates, biscuits, and a wide range of confections, including those with delicate toppings.

How long does it take to change formats, and is it automatic?

Changeovers can be completed in as little as 5 minutes with no tooling required, and fully automatic size change is available for maximum efficiency.

How is product quality ensured during packaging?

The system uses 100% visual inspection to detect defects in shape, colour, and other factors.

Can the system handle different tray sizes and formats?

Yes, it can accommodate various packaging formats, from small gift boxes to large assortments.

What control systems are supported?

The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.

Does the system integrate with labelling and serialisation?

Yes, it integrates with labellers, printers, and serialisation systems for complete traceability.

What materials are used in the system’s construction?

The machine frames are made from durable, hygienic 304 stainless steel.

Is the system easy to maintain?

Yes, it is designed for minimal maintenance, with a durable construction and easy-to-clean surfaces.

Is the system user-friendly?

Yes, it features an intuitive HMI interface for easy operation and quick adjustments.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.

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