Full Packaging Line for Transdermal Patches

A fully automated packaging line for transdermal patches, featuring vision inspection, counting, and cartoning. High-speed delta robots ensure precise handling, with camera-based systems verifying quality. Defective patches are rejected, while good patches are packed in carton sleeves and sealed with hot-melt glue. Built to GMP standards with stainless steel 304, ensuring efficiency and product integrity.






Tekpak’s Full Packaging Line for Transdermal Patches is a fully automated system designed to ensure precise handling, counting, vision inspection, and packaging of high volumes of small circular transdermal patches. This high-speed system includes vision inspection, counting, cartoning, and case packing to meet the exacting demands of pharmaceutical production lines.

The patches are presented to a camera-based vision inspection system to verify their position and alphanumeric data. The patches are automatically diverted to a reject bin if any data or positioning errors are detected. As the delta robots with multi-pick grippers handle the patches, a secondary vision inspection verifies the quality of the underside of each patch. Any defective patches are individually rejected, ensuring that only in-spec patches continue through the line.

Good patches are collated into groups via servo collators and transferred into carton board sleeves. The system then prints batch information on the cartons and seals them using hot-melt glue for secure and compliant packaging. The line operates at high speeds, driven by four delta robots designed for fast and precise product handling.

Constructed from stainless steel 304 and built to meet pharmaceutical standards, the line features GMP design, fail-safe sensors, and a safety control system to ensure both product integrity and operator safety. This comprehensive system, fully compliant with 21 CFR Part 11, can seamlessly integrate into existing pharmaceutical environments and is prepared for SCADA integration for complete traceability and control.

Benefits

  • High-Speed Vision Inspection: Ensures accurate verification of patch quality and alphanumeric data before proceeding to downstream packaging.
  • Precise Patch Handling: Utilises delta robots with multi-pick grippers for fast, efficient handling and grouping of patches.
  • Seamless Integration: Automated process includes counting, cartoning, and sealing with hot-melt glue, ensuring smooth transitions between stages.
  • Pharmaceutical-Grade Design: Built to GMP standards with stainless steel 304 construction, ensuring compliance and hygiene in clean room environments.
  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

 

 

Operator Interface

 

Service Specification

Full Packaging Line for Transdermal Patches - underside vision inspection

Full Packaging Line for Transdermal Patches - Infeed

 

 

Brochure: Full Packaging Line for Nested Blister Sheets

Click on the link below to download the brochure.

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Frequently asked questions

How accurate is the system's product handling?
The system uses a 3-axis Delta robot with servo-controlled gentle product handling, ensuring positional accuracy up to +/- 0.1mm. This guarantees that even delicate products are picked and placed with precision, reducing the risk of product damage and enhancing packaging consistency.
Is the system compliant with pharmaceutical industry regulations?
Yes, Tekpak follows GAMP 5 methodology and ensures compliance with 21 CFR Part 11, providing audit logs, time synchronization, and user group permissions for traceability.
Can this machine operate in clean rooms?
Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.
Can the system integrate with existing packaging lines?
Yes, the dynamic divert system can be seamlessly integrated into existing packaging lines, offering flexibility and compatibility with other equipment.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.
What kind of maintenance does the system require?
The system is designed for ease of maintenance, with durable components and easy access for cleaning and servicing, ensuring minimal downtime.
What type of packaging does the system handle?
The system groups the patches, counts them, and securely places them in carton board sleeves, which are sealed with hot-melt glue for secure and reliable packaging.
How easy is it to change formats?
Format changeovers are quick, facilitated by full-length doors and automatic adjustments. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
How does the system ensure the quality of the transdermal patches?
The system uses a camera-based vision inspection to verify both the quality and positioning of the patches, as well as any alphanumeric data, rejecting defective patches before packaging.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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Tekpak is your strategic partner for processing and packaging solutions in the pharmaceutical and food industries. With seamless processes, innovative technologies and sustainable solutions, we support our customers in achieving their goals.

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