Pick and Place Robot for Loading Flow Wrapped Bars to Cartoner or Multi-Pack Infeed

A full packaging line designed for stand-up pouches and block bottom bags, including heavy product loading into deep cases with case erecting and case closing. It ensures efficient handling of bulkier products, high throughput, and seamless integration with OEM equipment for labelling, printing, and serialization.
A high-throughput Pick and Place Robot designed for loading flow-wrapped bars into a cartoner or multi-pack infeed. This system features variable pitch loading into a flow wrapper, ensuring precise and fast product handling. The 3-axis delta robot can seamlessly manage both controlled and vision-based random picking, accommodating minimal preparation. Ideal for food packaging environments, it excels in handling diverse products while maintaining product integrity. Its modular design ensures smooth integration with existing lines, offering quick format changeovers for efficient, high-speed operations.

Benefits

  • Customised product handling
  • Compact footprint with rapid size change capability
  • Quick change gripper for multiple formats if required
  • Easy access for line clearance, cleaning and maintenance
  • Reliable for high throughput operations
  • Robot positional accuracy +/- 0.1mm
  • Gentle product handling via servo control
  • Position tracking for optimum pick & place

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

TD3 Top load case packer Multi-pick precision mechanical gripper TD3 Top load case packer Multi-pick precision vaccuum gripper

Brochure: Pick and Place Robot for Loading Flow Wrapped Bars to Cartoner or Multi-Pack Infeed

Click on the link below to download the brochure.

Frequently asked questions

What types of products can this machine handle?
This machine can handle a wide range of products, including flow-wrapped bars, biscuits, bakery items, flexible pouches, and flow packs. Its flexible design allows for precise handling of both regularly and irregularly shaped products, ensuring seamless integration into packaging lines for cartoners or multi-pack infeeds.
How easy is it to change formats?
The machine allows rapid size changes with a quick-change gripper system, reducing downtime. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
How accurate is the system's product handling?
The system uses a 3-axis Delta robot with servo-controlled gentle product handling, ensuring positional accuracy up to +/- 0.1mm. This guarantees that even delicate products are picked and placed with precision, reducing the risk of product damage and enhancing packaging consistency.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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