TD3 Pharma Top load Case Packer

A versatile top-load case packer designed for handling flexible or difficult-to-manage products. It offers quick format changes, precise product handling, and customisable gripper options. Ideal for high-throughput lines, it ensures efficient operation in space-constrained or clean room environments.
The Top Load Case Packer is specifically designed for handling flexible or difficult-to-handle pharmaceutical products in groups, loading them into trays or cases with precision. The system features customised multi-pick grippers, including a mechanical gripper for picking bags, pouches, or containers, and a vacuum gripper for handling sealed trays, flow packs, bottles, or diagnostic kits. A combination of mechanical and vacuum grippers can also be used, ensuring optimal flexibility in handling various product types.

Ideal for automated pharmaceutical production lines, this system excels in environments with high throughputs, handling challenging products while meeting cleanroom requirements and operating efficiently in space-constrained areas. Built to meet GMP standards and 21 CFR Part 11 compliance, the Top Load Case Packer provides reliable, secure, and traceable performance for demanding pharmaceutical operations, ensuring product integrity and safety.

Benefits

  • Trusted Pharma Partner: Proven automation for global pharma leaders.
  • Agile Project Management: Faster lead times with 2-4 week sprints.
  • Easy to Clean: Designed for quick and easy cleaning.
  • Product Integrity Maintained: Careful handling to protect product quality.
  • 21 CFR Part 11 Support: Compliance-ready with audit logs and security features.
  • Turn-Key Solutions: Complete packaging line with integrated OEM equipment.
  • Designed for multi-format products handled in groups
  • Compact footprint with rapid size change capability
  • Quick change gripper for reduced downtime
  • Easy access for line clearance, cleaning and maintenance
  • Large colour touch screen HMI
  • Robot positional accuracy +/- 0.1mm
  • Gentle product handling with servo control
  • Optional integration of a labeller and/or data printer

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Data Sheet

Technical Information

Operator Interface

TD3 Top load case packer Operator Interface

Service Specification

TD3 Top load case packer Service specifications

TD3 Top load case packer Multi-pick precision mechanical gripper TD3 Top load case packer Multi-pick precision vaccuum gripper

Brochure: TD3 Pharma Top load Case Packer

Click on the link below to download the brochure.

Frequently asked questions

What types of products can this machine handle?
It handles flexible or difficult-to-manage products like bags, pouches, sealed trays, bottles, and diagnostic kits.
How easy is it to change formats?
The machine allows rapid size changes with a quick-change gripper system, reducing downtime. Typical format changes are done under 5 min. Also fully automatic size changes are available as an option.
Can this machine operate in clean rooms?
Yes, it is designed to meet clean room requirements, ideal for industries like Life Sciences.
What gripper options are available?
It offers mechanical grippers for bags and pouches, vacuum grippers for sealed trays and bottles, or a combination of both.
Is the machine suitable for high-throughput production?
Yes, it is ideal for automated lines with high throughput and space constraints.
What control systems are supported?
The machine supports Schneider, Allen Bradley, or Siemens control systems for operational flexibility.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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