Automation for the Confectionery Industry

Tekpak is a leader in customised packaging solutions for the confectionery industry, providing high-speed robotic pick & place systems, cartoners, and case packers that handle delicate products with precision. Based in Ireland, Tekpak works with global confectionery leaders to deliver agile and efficient packaging lines that seamlessly integrate OEM equipment like labellers, vision systems, and flow wrappers. Our commitment to engineering innovation allows us to create bespoke packaging solutions that cater to the most complex product handling needs, ensuring high performance and fast time-to-market.

  • Customised pick & place, cartoners, and case packers
  • Gentle handling of delicate confectionery products
  • Seamless integration of labellers and flow wrappers
  • Automated size changes for diverse packaging formats
  • High-speed handling for maximised throughput
  • Full turn-key solutions with end-to-end support
Semi-Automated Pen Labeller with Thermal Transfer Printer and Inspection

Pens are manually loaded into the machine, labelling up to 30 pens/min. The labeller prints three lines of batch data (LOT, MFG, EXP), entered manually via the HMI or automatically downloaded from an MES/ SCADA system. Vision inspection cameras verify label position, presence, and variable batch data. Pens with non-conforming labels are rejected into a […]

Semi-Automated Pen Labeller with Thermal Transfer Printer and Inspection

Pens are manually loaded into the machine, labelling up to 30 pens/min. The labeller prints three lines of batch data (LOT, MFG, EXP), entered manually via the HMI or automatically downloaded from an MES/ SCADA system. Vision inspection cameras verify label position, presence, and variable batch data. Pens with non-conforming labels are rejected into a […]

4-to-1 Lane Merging System

A 4-to-1 Lane Merging System designed for optimized product merging with speed and logic control. Features hinge-up side belts for easy cleaning and quick belt replacement. The system offers PLC-controlled recipe selection for different product lengths and can integrate seamlessly into a full line, including tray rotation and labelling. Perfect for high-efficiency operations.

Wrap Around Case Packer for Flexible Pouches

Tekpak’s Wrap Around Case Packer for Flexible Pouches provides a compact, high-efficiency solution for packaging flexible pouches across various industries such as food and personal care. The system handles the challenges of varying pouch sizes and materials, ensuring precise product positioning, space efficiency, and high-speed operation. This all-in-one system integrates case erecting, loading, and closing, […]

Full Packaging Line for loading Tubes into Cartons

Tekpak’s automated packaging line for loading tubes into cartons is designed to boost throughput, reduce production costs, and eliminate bottlenecks in manufacturing operations. This system is ideal for high-speed environments requiring efficient and precise product handling. It includes a crash lock carton erector, a high-speed robotic pick & place cell, and a hot-melt glue carton […]

Full Packaging Line for loading Pouches into Tubes

Tekpak offers a full packaging line specifically designed for loading pouches into tubes, providing a comprehensive turn-key solution for efficient and precise product handling. This system includes a tray depalletizer, an optional manual or automatic tube loader, a batch data print station, and a metal detector with an integrated reject device to ensure product safety […]

Full Turn-key Packaging Line for Crisp Bags

Tekpak offers a full packaging line designed specifically for crisp bags, providing a complete turn-key solution that covers every step of the packaging process. This system includes case erecting, product transport, case loading, and case closing, ensuring efficient and reliable handling of flexible products like crisp bags. The packaging line is built for high-speed, high-throughput […]

Full Packaging Line for Luxury Chocolates, Pralines & Confections

Tekpak offers a full packaging line designed for luxury chocolates, pralines, and confections, addressing key challenges in premium manufacturing. This advanced system features pick-and-place technology with servo-controlled Delta robots and artificial vision technology, ensuring accuracy, flexibility, and product integrity. The system handles product loading, carton/case erecting, case closing, and palletizing with the precision of hand-packing, […]

Full Packaging Line for SRP Loading of Thermoformed Trays

Tekpak designs and manufactures full packaging lines for SRP (Shelf-Ready Packaging) loading of thermoformed trays, handling products both with and without cardboard trays. These systems are optimized for efficient loading from a collator into SRP, offering variable loading and case-closing orientations to accommodate different packaging needs. Tekpak’s customizable solutions ensure smooth product handling, high throughput, […]

Full Packaging Line with Lock-Type Shelf Ready Cases

Tekpak designs and manufactures full packaging lines for lock-type shelf-ready cases, providing a complete solution that includes case erecting, case loading, and case closing. These systems are customized to ensure efficient and reliable handling of products, making them ideal for high-throughput environments in the food industry. Tekpak’s packaging lines for shelf-ready cases offer precise and automated […]

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Why choose a Syntegon cartoning machine?

About us

Processing and packaging for a better life – this is what our employees work for every day. Looking back on a 160 years of experience, the portfolio of intelligent, innovative and reliable solutions help our customers in the global pharmaceutical and food industries to improve people‘s life. With 1,100 service experts and a comprehensive service portfolio throughout the entire machine lifecycle from spare parts management to digital line optimization, Syntegon lays the foundation for smooth production processes for all customers. 

Why choose Tekpak Automation?

Processing and packaging solutions for your industry

Bespoke Solutions for Complex Needs

At Tekpak, we pride ourselves on developing customized packaging solutions tailored to the unique needs of each client. With over 20 years of experience, we tackle complex automation challenges that go beyond standard offerings. Whether you need a solution that doesn’t yet exist or something highly specific, we work closely with you to design, manufacture, and implement a system that ensures maximum efficiency, precision, and safety. Tekpak’s bespoke solutions give you a competitive edge in your industry.

Ireland-Based with Global Reach

Located in Wexford, Ireland, Tekpak is a trusted partner to some of the world’s largest life sciences, pharmaceutical, and medical device companies. Our 4,000m² (40,000ft²) factory includes 2,000m² (20,000ft²) dedicated to Full Line Assembly and FAT, allowing us to deliver high-quality, fully assembled solutions. We are committed to providing the best technical solutions to support the long-term success of our clients’ operations, helping them meet industry demands and maintain GMP standards.

Complete Turn-Key Line Solutions

Tekpak provides complete turn-key packaging line solutions, integrating every aspect of automation, from case erecting and product transport to case closing and palletizing. Our systems incorporate OEM equipment such as labellers, printers, and serialization systems, ensuring seamless operation from start to finish. With over 20 years of expertise, Tekpak ensures high efficiency and reliability for full-line automation in industries like food, pharmaceutical, and medical devices, delivering precision and speed with every project.

Your Flexible, Turn-Key Packaging Solutions

Product Flexibility

No matter your industry, from food to pharmaceuticals, our packaging systems handle diverse products with precision and care.

Format Flexibility

Easily switch between multiple formats and pack styles with fully automated, tool-free adjustments for faster, more efficient production.

Seamlessly Integrated Systems

Our expertise in system integration ensures complete solutions, from labelling to serialisation, delivering customisable, industry-compliant packaging lines.

Dedicated Technical Support

Our dedicated technical support team and SLAs with guaranteed fast response times offer the peace of mind you can rely on.

Frequently asked questions

What makes Tekpak different from other automation companies?
Tekpak specializes in fully customizable solutions, tailored precisely to meet each customer’s unique user requirements. We focus on delivering the best technical solution for your specific application, leveraging our experience across the pharmaceutical, life sciences, food, and cosmetic industries. Our approach ensures your needs are met with precision and flexibility, using modular, proven technologies.
Can Tekpak handle large-scale projects, and what experience do you have?

Absolutely. Founded in 1999, Tekpak has over 25 years of experience in automation. We are trusted by many of the top 50 global pharmaceutical and food companies. With recent investment by the Swiss-based Eisvogel Group, Tekpak has expanded into upstream and downstream automation, ensuring we’re backed by solid financial support. Our 2000m² facility in Ireland accommodates full-line assembly and FAT testing, allowing us to handle even the most complex projects with confidence.

How does Tekpak ensure fast delivery times for custom-built machines?

Tekpak combines modular design and proven technologies with Agile Project Management (SCRUM), operating in 2-4 week sprints. This methodology allows us to respond quickly to changes, reducing lead times and getting your machines into production faster. Clear objectives, milestones, and an efficient project management team ensure projects are delivered on time.

What are Tekpak’s core values?

Tekpak’s core values include being a part of our customers’ success, maintaining clear and accurate communication, taking responsibility for meeting targets, acting with integrity, and being a trusted partner. These values guide us in managing risks and driving quality, safety, and reliability across all our projects.

Do you offer validation support?

Yes, Tekpak offers full validation support. We follow GAMP 5 methodology and work closely with our clients to understand and finalize their User Requirement Specifications (URS). For example, in the pharmaceutical sector, we meet 21 CFR Part 11 compliance, ensuring secure data handling and traceability. We provide full project documentation, including Design Qualification, FAT, and SAT testing.

How does Tekpak ensure scalability for future needs?

Tekpak designs packaging solutions with future scalability in mind. By using modular technologies and integrating systems that can be easily upgraded or expanded, we ensure your production line can grow with your business. This approach allows our clients to adapt quickly to changing market demands without needing complete overhauls, maximizing efficiency and investment value.

How does Tekpak support customers after a project is completed?

Tekpak is committed to long-term partnerships, providing full after-sales support. From ongoing maintenance to training and software updates, our dedicated after-sales team ensures your equipment continues to operate at peak efficiency. We offer remote support as well as on-site assistance, ensuring minimal downtime and maintaining the performance of your packaging lines for years to come.

Do you have any questions? We have the answers!

Our consultancy-based sales team and in-house experts are ready to deliver tailored solutions for your automation needs. Call us or fill out the form below so we can help you create the perfect automated packaging system.
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